Products : Welding Machines : Mid-Frequency DC Welding Control System

Multi-Frequency Butt WelderPurpose

Designed and built to industry standards, Hess MFDC system components are interchangeable and easy to maintain and service. Upgrade your existing AC or DC welding system and literally realize hundreds of thousands of dollars per year in energy savings.

Description

Butt welding is widely used to join the ends of coiled bands that are subsequently rollformed into rims for automotive, truck and ATV wheels. The process requires precise control of pressure, position and current. A dedicated microprocessor provides real-time, closed loop control of the welding platen position and upset force as well as command and monitoring of the required welding current.

Hess MFDC Welding Control Power Mizer Energy Solution components include:

Inverter Control Panel   Welder control panel   New compact transformer
Inverter Control Panel
Improves the power factor delivered to the welding process.
  MFDC Welding Control Panel
Controls all parameters of the welding process.
  New Compact Transformers
Connects to the existing welding bus.

All Hess MFDC system components are industry standard and interchangeable, making the system easy to maintain and service. Existing AC (cam operated or hydraulic) and DC (fl ash or flashless) butt welding systems can be upgraded.

The system is designed, built and serviced by Hess and replaces older control systems.

Why Choose Hess?
Hess' expertise and experience encompasses a full range of mechanical and machine control solutions. Our years of experience in the core technologies of band preparation, welding lines and rim and disc assembly enable us to design and build machines that are robust and built to operate easily, efficiently and consistently to your requirements.

What Can Hess Welding Technology Do For You?

  • Reduce draw on the grid
  • Reduce operating costs
  • Reduce footprint on the shop floorwith new modular power pack
  • Reduce water and utility consumption
  • Enhance final product quality
  • Lower maintenance costs with the use of standard hardware

Upgrade and Start Saving Today!

All system components are industry standard and Interchangeable, making the system easy to maintain and service.

Upgrade Save
MFDC Welding System from Welding Energy Costs Per Year
AC System up to 50%
DC System up to 30%

EXAMPLE: Using a cost of $0.0945 per kw/hr, you can realize energy savings of over $235,000 in one year. NOTE: This calculation is based on a typical 1200KVA welder (3 phase DC) running for an eight hour shift, five days a week with an average of 50 weeks per year.

Power Mizer Energy SolutionsCalculate your own savings!

Contact Hess for a personalized cost savings analysis today!

Knowledge Center : Mid-Frequency DC Welding Control System

Technologies Applications Services
Coiling

Flowforming

Rollforming

Shrinking/Expanding

Spinforming

Straightening


Welding

Wheel Emergency Parts

Emergency Phone Support


Failure Mode Effect Analysis

Field Assistance

Finite Element Analysis

Machine Tooling Design

Part Design Consultation

Part Prototyping

Preventative Maintenance

Process Feasibility

Productivity Studies

Rebuilds & Retrofits

Stat Analysis Consultation

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